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Sappi’s Somerset Gamble Starts to Pay: Paperboard Volumes Leap 63% While Graphic Paper Keeps Sliding

Sappi’s third-quarter results are a case study in what a mill conversion actually looks like from the inside: one part of the business climbing steeply, another part still eroding, and a balance sheet that has to absorb the gap between them until the new capacity matures.

The group reported adjusted EBITDA of $53 million for its fiscal third quarter, essentially flat against the previous quarter but well down from $80 million a year earlier, giving an adjusted EBITDA margin of 4.0%. Read on its own, that is a thin number. Read alongside the regional and segment detail, it looks more like a transition point than a decline.

North America Turns the Corner

The clearest positive in the quarter came from North America, where regional adjusted EBITDA reached $22 million. The comparison figures are what make that striking: $7 million in the preceding quarter, and just $5 million in the same quarter of fiscal 2025. A fourfold improvement year over year in a single region is not the kind of movement that happens through cost trimming.

The driver is the Somerset Mill PM2 conversion, which continues to gain momentum. The machine ran continuously through the quarter — a meaningful milestone for a converted asset — although it remains below its design speed. That combination, continuous operation but not yet full velocity, is precisely where a ramping machine should be, and it points to further headroom rather than a peak.

The volume effect is dramatic. Paperboard sales volumes rose 63% year over year, and North American packaging and specialty paper volumes hit record quarterly levels. Sappi and other North American producers also announced paperboard price increases of roughly $40 to $60 per ton effective from July, with the earnings benefit expected to accumulate over subsequent quarters rather than land all at once. In other words, the volume has arrived; the margin from pricing is still in transit.

Two Papers, Two Different Stories

The segment breakdown captures the strategic logic behind the whole exercise. Packaging and specialty paper sales volumes increased 14% year over year, helped by the Somerset ramp-up, better North American paperboard demand and stronger European label paper sales. Yet the segment recorded a negative 0.6% adjusted EBITDA margin, as pricing and elevated operating costs consumed the volume gains. Growth, in this segment, is currently being bought rather than banked.

Graphic paper presents the inverse. Volumes fell 6% year over year, reflecting the structural demand weakness and industry overcapacity that have defined the category for years. But pricing held flat, and the segment maintained a 5.4% adjusted EBITDA margin — comfortably better than the growth segment beside it. A declining business is currently the more profitable one.

There is a deliberate connection between these two facts. Sappi noted that removing coated paper capacity as part of the Somerset PM2 conversion has helped create a more balanced North American market, supporting more resilient coated paper pricing. The conversion did not merely add paperboard capacity; it subtracted graphic paper capacity from an oversupplied market, which is part of why the graphic paper that remains is holding its price. It is a rare instance of a single capital project improving both sides of a portfolio.

In Europe, the company is pursuing the same logic through structure rather than machinery, advancing its proposed 50/50 graphic paper joint venture with UPM. More than 98% of voting Sappi shareholders approved the transaction in July, and completion is targeted for the end of 2026. Consolidating European graphic paper into a jointly owned vehicle would move a structurally declining business into a form better suited to managing that decline.

The Constraint: Debt

None of this is happening from a position of financial comfort. Sappi closed the quarter with net debt of nearly $2.0 billion and a ratio of net debt to trailing twelve-month adjusted EBITDA of 6.5 times. Covenant testing remains suspended until March 2027 — a reprieve that provides room to execute, but also a reminder of how tight the position has become.

The response is a strategy the company calls Back to Basics, and its targets are specific rather than aspirational. Net debt is to fall below $1 billion. Capital expenditure for fiscal 2026 is being reduced to approximately $240 million. And no expansionary capital expenditure is planned for the next two years.

That last commitment defines the shape of the next phase. Having converted Somerset, Sappi is declaring the growth investment cycle closed and shifting to harvesting it. The paperboard capacity that exists must now generate the cash to repair the balance sheet, without further large projects competing for funds.

What the Fourth Quarter Should Show

Management expects Q4 adjusted EBITDA to come in materially above the third quarter, supported by continued Somerset PM2 progress, higher realized pricing for dissolving wood pulp and North American paperboard, and lower planned maintenance costs. Each of those is a mechanism already in motion rather than a hoped-for shift in demand, which lends the guidance some credibility.

The risks are largely external. Sappi flagged geopolitical uncertainty as a major concern, with rising energy, chemical and logistics expenses adding inflationary pressure. Sharply higher sulfur costs are affecting the South African operations specifically — a market the company described as facing difficult conditions overall, and a reminder that a diversified geographic footprint distributes exposure as well as opportunity.

The Wider Read

For packaging converters and print buyers, the numbers carry a practical message. A 63% jump in paperboard volumes from a single converted machine, combined with $40 to $60 per ton price increases across North American producers, describes a market where supply is expanding but pricing power is being asserted simultaneously. Buyers should not expect the additional tonnage to translate into softer prices.

For anyone tracking the graphic paper endgame, Sappi’s quarter is a clean illustration of how it proceeds: not through collapse, but through capacity leaving the market fast enough to keep prices stable while volumes fade, and through the assets themselves being reprogrammed for packaging.

Source: INKISH.NEWS, August 21, 2026 — Sappi Sees North American Improvement as Paperboard Growth Offsets Graphic Paper Pressure

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