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Cans power Orora as digital printing lifts full-year results

Orora’s full-year results tell a clear story about where growth in packaging now sits. The company’s Cans division, built around its innovative Helio digital short-run, full-colour can printing system, saw revenue surge 13.3 percent in the year to June, reaching $880 million, up from $777 million a year earlier. Cans division EBITDA rose 10.5 percent to $131.2 million, and EBIT climbed 7.3 percent to $111.4 million. Almost all Orora cans are sold in Australia, New Zealand and the Pacific islands.

The engine behind those numbers is Helio, powered by Velox IDS-NC 500 technology. It is the first system of its kind installed in the southern hemisphere and the first globally to be integrated directly into a can manufacturing line, located at Orora’s plant in Dandenong. Helio delivers photorealistic, full-colour decoration directly onto necked aluminium cans at speeds of up to 500 units per minute. By printing direct-to-shape digitally, Orora says it removes the limitations of conventional print.

The appeal to beverage brands is the creative freedom digital unlocks. According to Orora, its in-house offering provides photorealistic quality, seamless 360-degree decoration, digital embellishments and full-colour gradients, without the need for separations or overlaps and with reduced minimum order quantities. That last point is significant: brands can test designs and run limited editions without committing to the volumes conventional decoration demands.

Brian Lowe, CEO and managing director, attributed the performance to favourable market dynamics. “Favourable market dynamics in Cans, including the continued consumer preference shift to aluminium, and growth in new beverage categories, has supported 6.3 percent volume growth, and 14.7 percent growth in underlying EBITDA,” he said. He also used the results to outline the group’s resilience: “FY26 again highlights the strength of Orora’s Cans business, and the continued divergence in market conditions we are navigating. A strong Cans performance enabled the Group to deliver stable underlying earnings with EBITDA in line with the prior year.”

Lowe pointed to the balance sheet as a source of stability. Operating cash flow and cash realisation were strong, the company maintained a conservative balance sheet, and it returned more than $117 million to shareholders through share buybacks. That capital discipline matters at a time when the group’s other segments are under pressure.

Capacity expansion underpins the outlook. Orora has completed its major investment in can production at Revesby, where a second line has added around 10 percent to production capacity. The commissioning of a new 375ml cans line at Rocklea is expected by the end of the first quarter of next year and should add about 13 percent to network capacity over time. Those additions position Orora to capture continued aluminium can demand without constraining existing lines.

The contrast with glass was stark. Glass sales rose just 2.5 percent, while its EBITDA fell 3.7 percent, a divergence that underlines where beverage packaging momentum now lies. Total group revenue rose six percent to $2.22 billion, a figure held steady by Cans even as other categories softened.

Sustainability metrics rounded out the picture. Orora Cans achieved 77 percent total recycled content, down slightly from 78 percent the year before; the slip was primarily caused by the ongoing Middle East conflict affecting supply. The company retains a target of 80 percent by 2030, a goal that digital decoration supports by reducing waste and enabling shorter, more efficient runs.

For the broader packaging sector, Orora’s result is a case study in how digital can printing can become a genuine growth engine rather than a niche capability. By integrating the technology directly into manufacturing and coupling it with capacity investment, Orora has turned a technical lead into a financial one, and Cans is now carrying the group through a period of uneven market conditions.

The result also speaks to a larger material shift in beverage packaging. Aluminium’s recyclability and the consumer move away from plastic have buoyed can demand, while glass, heavier and costlier to transport, has lagged. Digital can printing amplifies that advantage by letting brands decorate short, customised runs that conventional litho or sleeving cannot justify economically. Orora’s Helio, integrated directly into a manufacturing line rather than bolted on downstream, is unusual in its configuration and helps explain the productivity gains. The Velox technology behind it has been closely watched as a proof point for direct-to-shape digital at scale. For craft and emerging beverage brands, the implication is significant: photorealistic, 360-degree decoration with low minimums lowers the barrier to premium-looking product, intensifying competition in a category where shelf appeal is everything. Investors will watch whether the capacity additions at Revesby and Rocklea arrive into continued demand or into a cyclical softening. Orora’s conservative balance sheet and buyback discipline suggest management is aware of that risk. But the strategic logic, anchor the group on a growing, digitally differentiated cans business, is clear, and the full-year numbers show it working.

本文为印刷包装行业资讯,由 东和印刷包装(Donghe Printing Packaging) 编辑团队整理发布,用于分享行业动态与前沿技术。了解更多关于我们的实力与资质,请访问 关于东和。
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