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C.P. Bourg Unveils Auto Mode for Bourg Booklet Maker to Automate Job Changeovers

C.P. Bourg has previewed a new Auto Mode feature for its Bourg Booklet Maker (BBM), a move aimed squarely at one of the most persistent bottlenecks in digital finishing: manual job changeovers. The Belgian bindery equipment manufacturer says the feature lets the BBM process booklets with varying page counts automatically, with no operator intervention required between jobs — a capability that matters more as run lengths shrink and job counts rise.

Eliminating the Changeover Bottleneck

In high-mix digital print environments, booklet jobs rarely arrive in uniform batches. Page counts shift from one order to the next, and each variation has traditionally meant a stop, a manual adjustment and a restart. Those pauses add up across a shift. Auto Mode removes the manual setup step, allowing the BBM to move continuously from one booklet specification to the next. By taking operator adjustment out of the loop, the feature is designed to improve workflow efficiency, reduce errors and maximize equipment utilization.

A Platform Built for Stitched Applications

The Bourg Booklet Maker is widely used in digital print production for the automated manufacture of professionally finished booklets and other stitched applications, from manuals and reports to catalogs and program guides. C.P. Bourg has long positioned the platform as a companion to digital presses, where the economics depend on automation rather than manual finishing labor. Auto Mode extends that logic further into the production flow, letting the finisher keep pace with the press instead of throttling it.

Why Automation Is the Competitive Edge

Modern print buyers expect shorter lead times and greater customization, and they punish suppliers who miss dates. Shops that can absorb variable page counts without slowing down win more repeat business. Auto Mode fits the broader industry shift toward lights-out and near-lights-out finishing, where the constraint is no longer machine speed but the human steps between jobs. For in-plant operations and commercial printers running short-run booklets, the labor saved per shift can be redirected to higher-value tasks or used to extend unattended production windows.

The Bigger Picture

C.P. Bourg describes the introduction as enhancing the platform’s ability to support high-mix production environments “where productivity and automation are key competitive advantages.” As digital print volumes grow and skilled finishing labor stays scarce across many markets, features like this are becoming table stakes rather than differentiators. Equipment vendors that bake automation into the core workflow — rather than selling it as an add-on — are better aligned with where commercial print is heading. For buyers evaluating booklet makers, Auto Mode is a concrete example of the kind of capability that protects throughput as job complexity increases.

Source: PrintCAN.

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