R.R. Donnelley (RRD) and HP have expanded their strategic agreement to deploy 15 HP digital presses across key RRD manufacturing locations, extending the relationship through 2029 and reinforcing RRD’s SMART — Systematic Manufacturing, Automation and Robotic Transformation — framework. The deployment builds on an investment first announced at drupa 2024 and expands RRD’s digital production capacity and operational flexibility at a moment when clients demand more versioned, responsive output.
The new presses add to RRD’s existing fleet of HP Indigo and PageWide systems across facilities in North America, China and Central America. John Pecaric, RRD’s chief operating officer, said the company is committed to delivering the highest-quality brand experiences for clients’ customers across multiple touchpoints, and that its strategic relationship with HP provides early access to innovative technology that “continues to make print a valuable medium.” The wording matters: RRD is framing digital print not as a cost centre but as a differentiating capability for the brands it serves, a repositioning that has reshaped how the company talks to the market about value.
RRD’s SMART architecture is the connective tissue. By integrating HP technology into its standardised data infrastructure, the company supports AI-driven predictive maintenance, dynamic production scheduling and network capacity balancing — tools that help mitigate supply-chain disruptions. Craig Roberton, president of marketing and operational print at RRD, noted that customers increasingly expect print to be more personalised and responsive, whether it is a statement, a direct-mail campaign or a package, and that the expansion gives RRD the capacity to deliver both flexibility and consistency at scale across a geographically distributed footprint.
For the packaging and labels business, RRD leans on its connected global network. Lisa Pruett, president of the packaging and labels segment, said the market is constantly changing and that, with a highly connected network, RRD remains committed to investing in the right technology. Speed to market, high-quality products and strong partnerships top the priority list for clients in those segments, where versioning, shorter runs and faster turnarounds are now baseline expectations that offset presses alone cannot meet without intelligent scheduling behind them and shared capacity across sites.
The relationship between the two companies spans more than 30 years. Alan Gardner, RRD’s senior vice president of engineering and process management, argued that the agreement goes beyond the purchase of assets: it ensures technological advancements are built into future thinking and project planning, letting both companies advance manufacturing technologies, automation and functionality to stay competitive. Oran Sokol of HP’s Graphics Solutions Business said RRD has been among the industry’s most forward-looking providers, and that this next phase helps build a more connected, agile and digitally driven future for graphics, one where software and hardware are specified together rather than separately.
The strategic logic is clear. Large print service providers win when they can move work across a network of sites, balance load, and absorb spikes without sacrificing quality. Digital presses — especially Indigo and PageWide — make that agility possible because they remove the make-ready and plate costs that once penalised short runs. Layering AI-driven scheduling and predictive maintenance on top turns a collection of presses into a single, optimised production system. Fifteen additional presses is not merely capacity; it is a statement that RRD expects versioned, data-driven work to keep growing across commercial, direct mail, packaging and labels, and that it intends to capture that growth before smaller rivals can scale their own footprint.
For HP, a multi-year, multi-press commitment from a tier-one provider is both revenue and proof point. It demonstrates that the largest buyers continue to bet on digital for commercial, direct mail, packaging and labels work — not just as a complement to offset but as core infrastructure. The through-2029 horizon also provides planning certainty: RRD can schedule capacity and HP can align its roadmap with a strategic anchor customer, reducing the risk that either side is caught flat-footed by a demand shift or a supply constraint on key components such as printheads and electronics.
The broader signal for the industry is consolidation of capability among the very largest providers. As client demands shift toward personalisation, faster turnarounds and supply-chain resilience, only suppliers with both scale and technology depth can compete for the biggest accounts. RRD’s expanded HP footprint is therefore less a single transaction than a marker of where graphic communications is heading: fewer, larger, more automated networks delivering print as a responsive, data-driven service rather than a static commodity, with the press itself becoming just one node in a software-defined production chain that customers access rather than own.
There is a customer story beneath the numbers. RRD’s ability to shift a versioned direct-mail programme across plants — routing a regional variation to the site with spare Indigo capacity rather than the one at full tilt — is exactly the resilience brands cite when they consolidate spend with fewer, larger partners. In a year of uneven demand, that load-balancing converts idle press hours into shipped work and protects service levels during peaks that would otherwise overflow a single facility. For RRD’s clients, the 15-press expansion is therefore less about headline capacity and more about a promise that the next surge will be absorbed without a missed date or a premium surcharge.

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