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Signs Display doubles capacity overnight with £300k Agfa Tauro H2500 hybrid investment

Hull-based wide-format specialist Signs Display has invested more than £300,000 in an Agfa Tauro H2500, a move the company says has effectively doubled its production capacity overnight while opening new opportunities in roll media, white ink and specialist applications.

The company, which has operated since 1993, installed the new hybrid system in August alongside its two existing Agfa Jeti Titan printers. The hybrid capabilities and industrial speed of the Tauro have allowed Signs Display to take on more work within the same working day, increasing its competitive advantage without extending shift patterns or hiring additional operators for the press itself.

Operations manager Shaun Hitchman said: “We’ve effectively doubled our capacity overnight while keeping production within the same eight-hour shift. Within the first week we were already well ahead of schedule on our own output.” The Tauro’s industrial speed reaches up to 390 square metres per hour, letting the firm retain the dependable output of its previous machines while pushing throughput far higher than the older Titans could manage on their own.

Founded from roots in estate agency signage, Signs Display has grown into broad print, signage, display and fabrication, serving retail, education, construction and design agencies with a turnover of more than £2m. The new printer adds white ink capability, opening work on clear self-adhesive vinyl, transparent substrates and high-impact display graphics that were previously out of reach. White ink in particular unlocks applications such as window graphics and reverse-printed acrylic, where contrast and opacity are essential.

Hitchman described the Tauro as a “calculated investment.” He explained: “We had looked at the Tauro years ago and when we came back to the market it was still the machine we favoured despite several more options being open to us. We felt the speed and versatility the machine provided would meet our needs and help the business grow, opening up new opportunities for us whilst maintaining and protecting the needs of existing contracts.” That loyalty to a platform the team already understood reduced both training overhead and operational risk.

Beyond capacity and flexibility, the LED curing technology of the Tauro supports the company’s wider efficiency goals. Compared with the existing Titan printers, which use UV curing systems, the Tauro is expected to reduce energy use per unit of output, a meaningful consideration as energy costs remain a pressing issue for UK printers. Lower energy per square metre also improves the firm’s environmental profile at a time when clients increasingly ask about the sustainability of their print supply.

Signs Display’s relationship with Agfa runs deep: the firm has a 15-year partnership with the manufacturer, dating to its first Agfa Titan press, followed by a second machine two years later. “The service and support we’ve had from Agfa over the last ten to 15 years played a big part in the decisions,” Hitchman said. “Things do go wrong, but it’s how they’re dealt with, and Agfa has always responded quickly.” The company also runs two HP Latex printers and a Mimaki print-and-cut machine, and is now weighing a potential building extension to accommodate future growth.

The investment illustrates a broader trend among established wide-format producers: rather than chasing the newest name, many are doubling down on proven platforms that integrate cleanly with existing workflows and supplier relationships. For Signs Display, the Tauro represents both a capacity surge and a strategic bet on flexible, energy-efficient production as it eyes new sectors.

The UK wide-format sector has proven resilient, but it is also competitive, with margins under pressure from rising substrate and energy costs and from customers who expect faster turnaround. Investments like the Tauro are how established players defend their position: by lifting throughput per shift, they spread fixed costs over more output and protect the pricing needed to reinvest. For a company turning over more than £2m, an incremental capacity gain of this magnitude can be the difference between stagnating and funding the next phase of growth.

White ink is more than a novelty for Signs Display. It unlocks applications such as window graphics, reverse printing on acrylic, and premium display pieces where opacity and contrast are essential, letting the firm move up the value chain rather than competing purely on speed. Combined with LED curing, the new capability also supports a greener pitch to clients with sustainability commitments, an increasingly common requirement in retail and education tenders.

Looking ahead, the mooted building extension signals that management sees the Tauro as a foundation rather than a finale. With a deep Agfa relationship and a mixed fleet that already spans latex, UV and hybrid technologies, Signs Display is positioning itself to absorb varied demand without over-reliance on any single process. That flexibility, more than any single machine, may be the most durable outcome of this investment.

The investment also reflects a maturing attitude among UK print bosses, who are increasingly willing to spend on productivity rather than simply chasing new logos. By lifting throughput per shift, Signs Display can absorb peak demand, such as retail fit-outs and event graphics, without outsourcing or turning work away, a capability that directly protects both margin and customer relationships in a price-sensitive market.

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