Personalization has outgrown its status as a passing marketing trend and become a strategic success factor — and digital printers sit at the centre of it. In a FESPA analysis, Sonja Angerer shows how variable data printing (VDP) and mass customization let print and advertising businesses capture profitable growth, using real-world cases from Tesco, Nutella and Nike.
The mechanism is psychological: people respond strongly to content that builds a personal connection. Names, tailored offers and interest-based messages draw more attention than generic advertising. A 2017 study cited by FESPA found personality-tailored advertising drove up to 50 percent more sales than non-personalized versions. The dual payoff for brands is stronger message relevance and a deeper emotional bond — most powerful when personalization is woven into a brand story rather than bolted on as a feature.
Tesco’s Clubcard is the retail benchmark. The loyalty programme has mined purchasing behaviour for years to deliver personalized offers, discounts and recommendations, so customers get deals aligned with their habits while Tesco gains sharper demand insight and better budget allocation. The programme works so well there is even a paid tier. It matters to printers because it fuses digital and print: personalized mailings, coupon booklets and direct mail are produced from individual customer data and linked to digital channels, demonstrating VDP’s power and proving print remains a high-relevance touchpoint.
Packaging offers the most cited showpiece: Ferrero’s 2017 “Nutella Unica” campaign produced millions of individually designed labels via VDP. Customers felt they owned something made just for them, attention spiked at shelf and on social media, and the emotional connection outlasted the campaign — third-party jars are still sold today. The lesson: perceived uniqueness, not just real customer data, creates brand value.
Nike By You shows mass customization in e-commerce. Members personalize shoes — colours, materials, initials — turning personalization into part of the product itself and deepening loyalty while differentiating from competitors. It is data-driven marketing married to physical production.
The technology stack — data analysis, marketing automation and increasingly AI — underpins all of it. CRM systems capture interactions; platforms segment audiences and tailor content; AI now generates personalized text, images and offers in near real time. Crucially, variable data printing lets modern digital presses from HP Indigo, Canon, Xerox, Konica Minolta and Fujifilm customize every item in a run, making personalization economical even for short runs. That unlocks business models in packaging, direct mail, point-of-sale and promotional materials.
For digital printers, the opportunity is clear: personalization converts technology, relevant content and quality production into measurable customer growth. Campaigns that capture attention and build emotion are exactly where print’s strengths — tactile, trusted, targeted — win.
Source: FESPA (Personalization in Marketing: How Digital Printers Can Benefit from the Trend Toward VDP and Mass Customization by Sonja Angerer, 02 October 2026).
The commercial case for personalization rests on measurable margin, not novelty. VDP shifts a print job from a commodity to a higher-value, data-driven product, and that typically supports premium pricing and stronger customer retention. For a digital printer, the incremental cost of versioning is low once the workflow is in place — the ROI compounds across direct mail, packaging and point-of-sale programmes.
Execution, however, demands the right software layer. Personalization lives or dies on data quality and workflow integration: CRM and marketing-automation platforms must feed the print pipeline cleanly, and tools such as HP PrintOS or production workflows from Fiery and others orchestrate variable content. GDPR and other privacy rules mean consent and data hygiene are non-negotiable — personalization that breaches trust backfires fast.
For smaller shops, the entry need not be grand. Starting with personalised direct mail or short-run customised packaging for local brands builds capability and references before pursuing enterprise programmes. The Nutella Unica and Nike By You examples show the ceiling; a regional printer’s path is to prove the same mechanics at smaller scale and earn larger accounts over time.
The wider signal is that print’s durability in a digital-first marketing world comes precisely from its ability to be both physical and personalised. As AI lowers the cost of generating variant content, the printers who pair that with reliable VDP production will own a defensible, growing niche.
The bottom line for printers is focus. Personalization rewards those who build dependable data-to-print workflows and pick the right entry applications, not those who chase every trend. As AI makes variant content cheap to generate, the differentiator shifts to reliable production and trusted data handling. Printers who master that pairing will turn personalization from a buzzword into a durable, higher-margin line of business.
Finally, the human element remains decisive. Personalization that feels creepy or careless erodes trust faster than generic print ever did, so governance and consent sit alongside technology as core competencies. Printers who pair reliable VDP production with disciplined data handling will earn the repeat business that makes the capability worth the investment. In the end, personalization rewards not the most creative campaign but the most trustworthy and consistent execution.

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